At Ironstar, we specialize in delivering cutting-edge double deck roll forming machines engineered to optimize productivity and space utilization. Designed for industries requiring high-speed, large-scale metal profile manufacturing, our dual-level systems enable simultaneous processing of two separate profiles on a single production line. This innovative design doubles output capacity without expanding floor space, making it ideal for factories with spatial constraints.
Advanced Engineering for Precision Performance
Ironstar’s double deck roll forming machine integrates servo-driven technology and PLC-controlled automation, ensuring consistent material feeding, precise roll alignment, and seamless profile switching. The modular structure allows quick tooling changes, minimizing downtime between orders. Whether producing roofing panels, steel studs, or custom metal sections, our machines maintain ±0.1mm dimensional accuracy, even at speeds up to 45 meters per minute.
Energy Efficiency & Cost Savings
By consolidating two production lines into one compact unit, our double deck roll forming machine reduces energy consumption by up to 30% compared to traditional setups. The dual-layer design also cuts labor costs, as operators can manage both decks from a centralized HMI panel. Built with heavy-duty CRCA steel and corrosion-resistant components, Ironstar machines ensure long-term reliability in harsh industrial environments.
Custom Solutions for Diverse Needs
We offer tailored configurations, including hydraulic punching, pre-cutting, or embossing modules, to match your specific product requirements. Our global clientele in construction, automotive, and appliance manufacturing trusts Ironstar for turnkey solutions backed by 24/7 technical support.
Post time: Jul-26-2025
